Cut and Shut gearbox

4x4menow · Posted: Sun Nov 15, 2015 5:09 pm Post subject: Cut and Shut gearbox

Been busy converting a SJ gearbox to fit a Pug turbo diesel

All i need to do now is rebuild the internals however i didnt remove them
Does anyone have a breakdown of the box and how it all fits?

Thanks Nick

xamtex · Posted: Sun Nov 15, 2015 7:01 pm Post subject:

http://www.4x4.in.th/manual_sj413/chapter13.pdf
from the stickies at the top of the page.....................
BUT....looking at that picture you have welded the gearbox to the bellhousing,how do you plan to split the 2 halves of the gearbox to fit the gears???and more importantly how did you line up the primary shaft that fits into the clutch plate...if its in a pile of bits on the floor???

4x4menow · Posted: Sun Nov 15, 2015 8:33 pm Post subject:

Thanks xamtex
Got to cut the Pug part will leave a 1mm slit that can be sealed later
Took allot of care lining them up
i temporary put the main shaft in to line up but needed to remove it for welding as it gets so hot