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Post new topic   Reply to topic    Difflock Forum Index -> 4x4s -> Custom Builds
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jeepmadmike
Mud Obsessed


Joined: 08 May 2005
Odometer: 4573
Location: between 6000+7000 rpm and Devon



PostPosted: Tue Apr 07, 2009 7:48 pm    Post subject: Reply with quote

I bend 42mm with my cheapo bender too,
I use a former designed for 48mm (1 1/2 blue band) i bent a lenght of 48mm filled with sand (to stop it deforming) then cut it open and use it as a filler in the die to bend the 42mm.
i also use a couple of bits of 48mm on the little rollers to stop the dents.

__________________________________
Land Rovers are the root of all evil!

Now i have gone and bought a D4!

one day i might buy a 86" series one like my dad had when i was a boy.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Tue Apr 07, 2009 10:30 pm    Post subject: Reply with quote

jeepmadmike wrote:

i also use a couple of bits of 48mm on the little rollers to stop the dents.

Top idea ill be cutting some tomorrow

__________________________________
Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Wed Apr 08, 2009 3:55 pm    Post subject: Reply with quote

cut some bushes today for the joints that are not available off the shelf. And as you can see the chassis is painted in a few coats of polly paint.
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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Thu Apr 16, 2009 12:23 am    Post subject: Reply with quote

for those that asked about the steering joints here you go 2 roller bearings the 2rs type (2 rubber seals)

Then some turned sleeves.

Turned some nylon spring seats to stop any creaking.

And some shaped spring clamps they are twisted so they follow the coil snugly

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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Mon Apr 20, 2009 12:20 pm    Post subject: Reply with quote

i didn't think the stock motor mounts were up to the job so i fabed up some new ones

And welded some strengthening in to stop any flexing

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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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jeepmadmike
Mud Obsessed


Joined: 08 May 2005
Odometer: 4573
Location: between 6000+7000 rpm and Devon



PostPosted: Mon Apr 20, 2009 12:27 pm    Post subject: Reply with quote

more sweet fabrication there, my mate did a simular style mounts on his saloon stock car racer but found it ripped the bolts out of the block on having a hard shunt Shocked don't think you will be hitting stuff as hard! so you should be find Cool
__________________________________
Land Rovers are the root of all evil!

Now i have gone and bought a D4!

one day i might buy a 86" series one like my dad had when i was a boy.
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Mook
Off-Road Guru


Joined: 31 Jan 2009
Odometer: 1106
Location: Basingrad


1995 Suzuki Samurai

PostPosted: Mon Apr 20, 2009 12:48 pm    Post subject: Reply with quote

This motor is a work of art, should be put in a gallery Very Happy
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Mon May 04, 2009 7:29 pm    Post subject: Reply with quote

started the ss zorst today got the down pipe finished
First but a flange out of plate.

Then welded in some tube

Internaly scribe'd in the flange



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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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jetskidavid
Just got MTs


Joined: 06 Apr 2009
Odometer: 149



1994 Mitsubishi Pajero

PostPosted: Mon May 04, 2009 8:57 pm    Post subject: Reply with quote

love that its art not a truck!!!

Last edited by jetskidavid on Thu May 07, 2009 3:46 pm; edited 1 time in total
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Wed May 06, 2009 8:47 pm    Post subject: Reply with quote

jetskidavid wrote:
love that its art not a car!!!

Its not a car its a truck Very Happy

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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Wed May 06, 2009 10:41 pm    Post subject: Reply with quote

knocked the first muffler box up. isn't stainless a pig to drill.

Stuffed it full off ceramic fibre (no its not cotton wool)

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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Sat May 09, 2009 3:45 am    Post subject: Reply with quote

zorst all done next step body back on.
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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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Kitesurf
Difflock Royalty


Joined: 28 Feb 2005
Odometer: 14197
Location: Luton, Beds


1994 Toyota Surf

PostPosted: Sat May 09, 2009 9:28 pm    Post subject: Reply with quote

I don't normally comment in the Custom Builds section because we are not really supposed to but...................... What a build. My eyes have nearly been out on stalks with some of the fabrication work. Looking forward to seeing the completed artical.
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Motorist who drove his 4x4 up Snowdon sentenced to appear on Top Gear.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Mon May 11, 2009 3:30 pm    Post subject: Reply with quote

got a couple of hours on it this morning mainly replacing what the earth had claimed back .
So i flipped the body on its back and got stuck in with the cutter.




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CameronQuinn
Gate Opener


Joined: 26 Apr 2009
Odometer: 35
Location: Dreghorn, Irvine, Ayrshire



PostPosted: Mon May 11, 2009 6:29 pm    Post subject: Reply with quote

I find it amazing how you can totally re-build a machine like this Razz

Looking great, good job Smile
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Thu May 28, 2009 4:47 pm    Post subject: Reply with quote

got back from a long awaited break and started building a new trany tunel


__________________________________
Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Mon Jun 01, 2009 1:42 pm    Post subject: Reply with quote

did a bit of plumbing today. Fitted all the high pressure fuel lines all in stainless steel. Tough stuff to flare but worth it . And brake lines much easyer Smile



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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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ooky_123
Just got MTs


Joined: 11 Mar 2009
Odometer: 236
Location: Andover, Hampshire



PostPosted: Mon Jun 01, 2009 2:38 pm    Post subject: Reply with quote

That is top quality work there. I love the extra strength angles that have been used on the engine mountings. Im following this whole thread. Superb.
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4x4rick
Off-Road Guru


Joined: 06 Dec 2007
Odometer: 1900
Location: J25 M25



PostPosted: Mon Jun 01, 2009 2:47 pm    Post subject: Reply with quote

...this is why you get so many PM's off me Laughing (clever man)
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Most sports require only one ball -our sport require's two..........
.........................................................................

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suzukitrayback
Off-Road Guru


Joined: 22 Dec 2007
Odometer: 1325
Location: westmids walsall brownhills


1992 Suzuki SJ

PostPosted: Wed Jun 03, 2009 9:50 pm    Post subject: v Reply with quote

one word

AWESOME

i must say, keep it up

__________________________________
ONE LIFE LIVE IT
my sj, in custom builds
http://forum.difflock.com/viewtopic.php?p=290262#290262
suzuki forum join up Very Happy
http://www.shropshire-suzuki.co.uk
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Fri Jun 05, 2009 5:57 am    Post subject: Reply with quote

finnished off my t/brake the disk has been mounted for a while but i needed to mount the caliper. Cut a braket from spring steel so i could get the caliper to float and pull over when applyed and spring back when released.

All set up and cable braket fitted. Im quite pleased how it came out it works great






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teamidris
Mud Obsessed


Joined: 24 Feb 2008
Odometer: 3372
Location: Staffordshire UK



PostPosted: Fri Jun 05, 2009 7:29 am    Post subject: Reply with quote

It looks too nice to take off road Very Happy

The hand brake looks very neat. I chickened out and bought a kit, so someone else had the agro of making it all fit. Reallly looking forward to the photo's of your motor working off road Cool

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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Fri Jun 05, 2009 3:23 pm    Post subject: Reply with quote

teamidris wrote:

I chickened out and bought a kit, so someone else had the agro of making it all fit.

Iv got an off the shelf one still in the box in my workshop but i wasn't impressed with it at all so i made my own Cool

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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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daviie
Just got MTs


Joined: 01 Jan 2006
Odometer: 459
Location: Sunny Scunthorpe


1996 Suzuki Samurai

PostPosted: Fri Jun 05, 2009 10:16 pm    Post subject: Reply with quote

as always rick work is top notch Wink
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Tue Jun 30, 2009 10:10 am    Post subject: Reply with quote

been at it good this weekend fabed up some outriggers to run along side the original front body mounts. If you look at the under side of the box sill's (rocker's) you will see the inserts that they bolt to the chassis has spreader plate's for the outriggers to weld to. I also got the rear bulkhead boxed in and the tub bolted on for good this time.




[/img]

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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Tue Jun 30, 2009 10:32 am    Post subject: Reply with quote

just some pics






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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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mud gets me hard
Just got MTs


Joined: 12 Feb 2007
Odometer: 447
Location: whitburn sunderland north east



PostPosted: Tue Jun 30, 2009 11:28 pm    Post subject: Reply with quote

am i stuped or wat the f is that bar for that runnes right through the cab ps i hav had 8 fosters Twisted Evil
__________________________________
its not the ride its the rider
when im drilling im making a killing
god sent me in a f..king suzuki
its nice to be inportant but its more inportant to be nice
crack mi nuts sniff mi diff and lick mi lsd
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Wed Jul 01, 2009 5:43 am    Post subject: Reply with quote

mud gets me hard wrote:
am i stuped or wat the f is that bar for that runnes right through the cab ps i hav had 8 fosters Twisted Evil
Rolling Eyes vector winch cable its stainless pipe Very Happy
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Rocklobster gears / refurb cases /rockbuckets/SU manifolds/dual transfer boxes/ sj tcase to jimny cradles and speedo drives/bespoke machining / any thing made to a drawing.
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rockwatt
Off-Road Guru


Joined: 25 Jul 2007
Odometer: 1542
Location: North lincs



PostPosted: Wed Jul 01, 2009 5:17 pm    Post subject: Reply with quote

bolted up the front clip today and then the hood and oh bloody hell it didn't fit or should i say it wouldn't close.
There 16v motors are bloody tall. The first thing i thought of was bulge the hood but i didn't like that idea so i looked what was fouling. It was the induction pipe and the front of the inlet. So i shaved some from the manifold

Then cut and shut the inlet pipe mounting braket

Cut some from the throttle cable braket
happy now it fits

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(pete)
Mud Obsessed


Joined: 19 Nov 2006
Odometer: 5806
Location: aldershot



PostPosted: Wed Jul 01, 2009 5:38 pm    Post subject: Reply with quote

dribble dribble dribble.... and a little more.... dribble

automotiove porn my man

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