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**INFORMATION ARCHIVE** Got a Question? Look Here first!

 
 
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Nathaniel
Difflock Royalty


Joined: 13 May 2003
Odometer: 17898
Location: North, North Yorkshire


1979 Suzuki LJ

PostPosted: Tue Jun 19, 2007 9:38 pm    Post subject: **INFORMATION ARCHIVE** Got a Question? Look Here first! Reply with quote

If you are a Newcomer I would like to say WELCOME TO DIFFLOCK!

Due to popular demand We have created this Forum based Resource.
Not just for Newcomers to the Forum, but for everyone, Anyone that is in need of a quick answer or simply as a reference Library.
It just makes it all a little easier to find...

If you cannot find what you are looking for after looking on here and having a SEARCH then Post up your question on the board, there is always somebody here to offer advice, constructive criticism or a shoulder to cry on!



If you have something to Sell then Please place it in the Classifieds
http://forum.difflock.com/adverts.php


If you are New to Internet Forums please spend 2 mins watching this
http://www.videojug.com/film/how-to-behave-on-an-internet-forum

Remember, There is no such thing as a Stupid Question!

This Page is constantly expanding, If you have ANYTHING AT ALL to add, Please please add it to the bottom of this thread or PM it to me.

Spot any broken links? Tell me!

Anything you want removing Just Say.


Tip: An easy way to Search this page for Windows Users; Press Ctrl+F on your Keyboard.


Nat Wink

I take this oppotunity to say thank you to everyone who has contributed so far, Please keep posting links for me to add.
But you really need to Thank Graham (suzukishrek) It was his idea! Laughing


Last edited by Nathaniel on Wed Oct 29, 2008 10:15 pm; edited 14 times in total
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Nathaniel
Difflock Royalty


Joined: 13 May 2003
Odometer: 17898
Location: North, North Yorkshire


1979 Suzuki LJ

PostPosted: Wed Jun 20, 2007 6:20 pm    Post subject: Reply with quote

Sorted into General Categories.
and some sort of alphabetical order...


Axles and Drivetrain General Info

Kingpin Bearings; KOYO NTN 4T30302

Gear calculators
www.grimmjeeper.com/gears.html

Rebuilding Aisin Free Wheel Hubs
http://forum.ih8mud.com/79-95-toyota-truck-tech...-hub-rebuild.html
http://www.acksfaq.com/asinhubs.htm

diff ratios
http://forum.difflock.com/viewtopic.php?p=27476...highlight=#274761

Nats Welded Rear Diff Writeup
http://forum.difflock.com/viewtopic.php?t=27773

Fitting a LockRight Difflock.
http://www.nitromax.nl/SAMLOCKER.HTM

Faulty Lockright Locker?
Maybe it needs shimming correctly?
http://forum.difflock.com/viewtopic.php?t=20336

How to change Front Wheel Bearings
http://forum.difflock.com/viewtopic.php?t=38336&highlight=hub

How to change rear wheel bearings:
http://forum.difflock.com/viewtopic.php?t=8760&...ght=wheel+bearing

Really Useful Part Numbers
http://forum.difflock.com/viewtopic.php?t=11051

Rear Diff Oil Seal
http://forum.difflock.com/viewtopic.php?t=14086

How to fit UJ's (universal joints)
http://forum.difflock.com/viewtopic.php?t=9546&...ght=wheel+bearing

UJ Info
http://forum.difflock.com/viewtopic.php?****#174775

Propshaft extension writeup
http://forum.difflock.com/viewtopic.php?p=140134#140134

Vitara and Grand Vitara Drive Ratios
http://suzuki-grandvitara.info/cms/content/category/7/34/64/


Body Lifts

Body Lift How To
http://www.roadlessgear.com/html/techarticles/bodylift/

Bodywork mods and welding

MOT Spec Welding guide
http://forum.difflock.com/viewtopic.php?t=22977


Brakes

Rear disk brake conversions:
http://archive.difflock.com/discus/messages/8/44363.html (no photos)
http://www.off-road.com/suzuki/tech/backplate.htm
http://www.off-road.com/suzuki/tech/welddiscs.htm
rear disc write up from suzuki club uk
http://www.suzukiclubuk.co.uk/reardiskconversion.html

Bleeding Brakes
http://forum.difflock.com/viewtopic.php?p=73648...;highlight=#73648

Servicing Calipers
http://forum.difflock.com/viewtopic.php?p=72124...;highlight=#72124
http://forum.difflock.com/viewtopic.php?p=49082...;highlight=#49082

Really useful Numbers
http://forum.difflock.com/viewtopic.php?t=11051


Carburettors

Aisin carb strip down and clean guide
http://forum.difflock.com/viewtopic.php?t=7948

SU Carb Conversion
http://forum.difflock.com/viewtopic.php?p=165433
Mattzukis SU Conversion
http://forum.difflock.com/viewtopic.php?t=31430

Subaru Carb Conversion
http://forum.difflock.com/viewtopic.php?p=177530#177530

Weber carb anti-stall mod:
http://bbs.zuwharrie.com/content/topic,11445.0/all.html
http://suzuki.off-road.com/suzuki/article/artic...ail.jsp?id=277598

Electrical

Clicky Starter Fix
http://www.off-road.com/trucks4x4/article/artic...ail.jsp?id=277618
http://www.izook.com/reviews/clicky_fix/clickyfix.htm

Starter Motor Rebuild.
http://bbs.zuwharrie.com/index.php/topic,30428.0.html

Spanish SJ Wiring Info
http://www.the12volt.com/info/diagrams.asp

Roof Light Ideas
http://forum.difflock.com/viewtopic.php?t=10157&highlight=

Vitara Spotlight Wiring
http://forum.difflock.com/viewtopic.php?t=6393&highlight=

Norv's Mk2 Golf Headlights into an SJ write up:
http://forum.difflock.com/viewtopic.php?t=26348

Tow bar diagrams 7 and 13pin
http://forum.difflock.com/viewtopic.php?p=300471#300471

Indicators / Sidelights into Bonnet by d86sta
http://forum.difflock.com/viewtopic.php?t=16329

spanish headlight switchgear clean up
http://forum.difflock.com/viewtopic.php?t=35091

1991-2000 transit diesel 90amp with vac pump alternator.
http://forum.difflock.com/viewtopic.php?t=42560...ransit+alternator

Engine Conversions

Peugeot Diesel Mounts and Gearbox.
http://forum.difflock.com/viewtopic.php?p=226819#226819

VW Diesel Fit
http://www.tomsebooks.com/DieselSamurai.htm

1600 engine AND Powersteering into SJ
http://forum.difflock.com/viewtopic.php?t=5438&highlight=pas

Fitting 1600 engine in SJ
http://forum.difflock.com/viewtopic.php?p=4387

Fitting 1600 engine without conversion plate
http://forum.difflock.com/viewtopic.php?t=6804&...hlight=conversion

Wiring 1600 injection
http://www.yankeetoys.org/mini4x/efiswap/efiswap.htm

Wiring 1600 8v Into Japanese SJ410
http://forum.difflock.com/viewtopic.php?t=57088...9069c8632aa111fdd

Where to buy pipe work sometimes needed for conversions:
http://www.nfauto.co.uk/gates.htm


Engine mods/General Info

how to fit a vit rad in an SJ
http://forum.difflock.com/viewtopic.php?t=45278

Vitara 1.6 Sump modification
http://forum.difflock.com/viewtopic.php?t=25470...hlight=sump+++oil



Fuel System Generals

Fuel tank Ideas
http://forum.difflock.com/viewtopic.php?t=17323

Replacing your worn out mechanical fuel pump
http://forum.difflock.com/viewtopic.php?t=32247



Interior Modifications

Door Pockets (Keep those Sandwiches safe!)
http://forum.difflock.com/viewtopic.php?t=12454...208fa50f13f6ae20f


Rock Sliders and Armour

Box Section Sills
http://forum.difflock.com/viewtopic.php?t=17848

Tubular rock sliders nerf bars build
http://archive.difflock.com/discus/messages/8/46255.html (no photos)

Petrol Tank Guard
http://forum.difflock.com/viewtopic.php?t=6817


Security

Cheap Suzuki Alarm system
http://forum.difflock.com/viewtopic.php?t=9375&...5560edaeed52461a2


Service Manuals

Full service manual for 413:
http://www.4x4.in.th/manual_sj413

Grand Vitara Service manuals
http://www.auszookers.com/uploads/downloads/vitara/SQ420WD.pdf

Vitara Service manual (1 of 2)
http://www.auszookers.com/uploads/downloads/vitara/SQ416_1of2.pdf
(2 of 2)
http://www.auszookers.com/uploads/downloads/vitara/SQ416_2of2.pdf


Speedo Recalibration
http://forum.difflock.com/viewtopic.php?t=10988


Steering

Mercedes Steering Arm info;
http://forum.difflock.com/viewtopic.php?t=15553

Hi-steer conversions:
http://www.zukikrawlers.com/showthread.php?t=83...ighlight=mercedes
http://www.wazuks.com/forum/viewtopic.php?t=193...ighlight=mercedes


Suspension

coils
*May* be of some use to someone planning coils / Vit solid axle swap etc. Or just for amusement
http://www.racingaspirations.com/macphersongeometry.php


Spring Perch Over Axle Guide (SPOA or SOA)
http://www.zukikrawlers.com/showthread.php?t=174

Bam Bar/Anti Wrap/Traction Bars
http://forum.difflock.com/viewtopic.php?t=25867
http://forum.difflock.com/viewtopic.php?t=14699...ghlight=axle+wrap

Drop Shackles/Missing links
http://forum.difflock.com/viewtopic.php?p=131069 - Also Discuss' Rears Up Front
http://forum.difflock.com/viewtopic.php?t=10037
http://forum.difflock.com/viewtopic.php?t=1647&highlight=rascal
http://forum.difflock.com/viewtopic.php?t=10037

Quick Disconnect Anti Roll Bars
http://forum.difflock.com/viewtopic.php?t=10914



Transfercases and Gearboxes

Transfercase Buildup VIDEO
http://www.trail-gear.com/videos/samurai-tcase.wmv

RockLobster:
http://ironbark.bendigo.latrobe.edu.au/~jeff/xfer2.htm
http://www.mallo.nl/english/4.16.htm
http://www.geocities.com/Baja/Outback/3574/Rocklobster.html
http://www.suzukiclubuk.com/rocklobster.html
http://moose.ca/~slowzuki/slowzuki/tech_info/su...t-cases/index.htm (information about standard 410 and 413 cases and how to tell them apart)

Transfer Box Cradle
http://forum.difflock.com/viewtopic.php?t=1604

Twin Gearboxes (SJ/Samurai):
http://www.suzuki-samurai.nl/volvo/volvo-eng.html (using a Volvo box)

Twin Transfer Box's on a Vitara
http://forum.difflock.com/viewtopic.php?t=23752

Mating a Sj t box to a Vit gearBox
http://forum.difflock.com/viewtopic.php?t=31904



Wheels and Tyres

Tyres and Rim Widths
http://forum.difflock.com/viewtopic.php?t=18311

What wheels will fit my SJ? Pcd Info
http://forum.difflock.com/viewtopic.php?t=15579&highlight=pcd


Winches

Mid-vehicle mounted winch:
http://www.ebroadcast.com.au/ecars/Foers/Winch.html
http://www.4wdonline.com/Foers/Winch.html
http://www.red-ibex.com/vector_winch_system.htm


Pay and play sites

http://www.paynplay.co.uk


And if you cannot find it in here, then try;
Other Suzuki 4x4 Information Resources


Suzuki Modification and Accessory Suppliers
http://forum.difflock.com/viewtopic.php?t=21649

The Suzuki Info Bible!
http://www.acksfaq.com/

MOT manual:
http://www.motuk.co.uk/manual/contents.htm

http://www.suzukitech.org.uk/

http://www.suzukiinfo.com/

SUZUKICLUBUK

http://suzuki.off-road.com/suzuki/article/artic...ail.jsp?id=277595

Jimny Info
http://www.jimny4x4europe.com/

Service Manuals

Jimny
http://www.4x4.in.th/manual_jimny/index.html

Vitara
http://www.4x4.in.th/manual_vitara/index.html

LJ
http://www.4x4.in.th/manual_lj/index.html


Last edited by Nathaniel on Fri Oct 15, 2010 5:15 pm; edited 54 times in total
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Nathaniel
Difflock Royalty


Joined: 13 May 2003
Odometer: 17898
Location: North, North Yorkshire


1979 Suzuki LJ

PostPosted: Wed Jun 20, 2007 6:47 pm    Post subject: Reply with quote

(This is work in progress, Please post any you can think of below!)

Suzuki Acronyms and Glossary

SPOA - Spring Perch Over Axle
RUF - Rear springs Up Front
SAS - Solid Axle Swap
LSD - Limited Slip Diff
SJ - Small Suzuki 4x4
LJ - Smaller Suzuki 4x4, the predcessor to the SJ
OEM - Original Equipment Manufacturer
OME - Old Man Emu - Suspension Manufacturer
EGT - Exhaust Gas Temperature



Useful Numbers
Handbrake Cable OEM# 54681A83600

1300cc SJ flywheel spigot bearing number 6200 2RSH (2 rubber seals)

Inlet Manifold Gasket (Metal type, Genuine Part): Part No: 13119-63B11

410 trafnser box rebuild parts list....
SJ410 Transfer Box
Rebuild Parts list

Gasket part numbers –
(Bought from main dealer)
Main Case - U29525A80050 x1
Front Case – U29535_80050 x1

Seal Part number/sizes –
38x50x8_TC R23 NBR x1 (simplybearings.com)
OS38x60x08 x2 (bearingboys.com)

Bearing sizes –
6306 NR circlip grooved x1
63-22X_NSL x1
62-28 2RS x3
bearings sizes recognised by all bearing supliers.

As I say, if you come across ANYTHING you think is worth including on this page, please add it onto here so it can be included.

Help make this the best Suzuki 4x4 info Resource around!

Nat Wink


Last edited by Nathaniel on Thu Mar 13, 2008 10:44 pm; edited 6 times in total
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JACK0
Articulating


Joined: 13 Apr 2008
Odometer: 669
Location: doncaster


1987 Suzuki SJ

PostPosted: Sun Jul 06, 2008 6:47 pm    Post subject: Reply with quote

the link doesnt work mate Wink

Clicky Starter Fix
http://suzuki.off-road.com/suzuki/article/artic...ail.jsp?id=277618

or this

http://forum.difflock.com/discus/messages/8/44363.html
jack

__________________________________
JACKO'S CREMATORIUM,
YOU KILL EM, WE GRILL EM Laughing
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(pete)
Mud Obsessed


Joined: 19 Nov 2006
Odometer: 5804
Location: aldershot



PostPosted: Fri Oct 10, 2008 10:29 am    Post subject: Reply with quote

removing an sj front clip

disconect all wiring from the headlights, inicators, horn and you will also need to disconect the oil sender wire this can be found just forward of the exhaust and about half way down the the block

you then need to unclip the brake pipes on the drivers side inner (right hand drive) wing as there part of the main clip

the you can find all the bolts marked in red on the pic belown and remove them. the arows are the lower door hinges and hidden bolts
dont forget when you open the doors you will find a singel bolt on both sides this is the hidden bolt... removeing the doors to get to the bolt is best as you have to take off the lower door hinge anyway

__________________________________
X-RATED 4x4 systems
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DamonSE416
Winch Assistant


Joined: 03 Feb 2005
Odometer: 59
Location: Norfolk


1995 Suzuki Vitara

PostPosted: Sun Nov 30, 2008 4:14 pm    Post subject: Reply with quote

Hi, just to let you know that these links are broken Sad

Cheers for a superb info page Very Happy

Service Manuals

Jimny
http://www.4x4.in.th/manual_jimny/index.html

Vitara
http://www.4x4.in.th/manual_vitara/index.html

LJ
http://www.4x4.in.th/manual_lj/index.html

__________________________________
- Project SE416 - Vitara
31's, front and rear Warn M6000's, 3" Calmini, 3" bodylift, full cage, GV steel front axle, crawler T-box, rear locker, twin batteries(Optima YT), lecky fans.
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scholesy
Just got MTs


Joined: 26 Jun 2009
Odometer: 357
Location: lincolnshire/cambridgeshire


1988 Land Rover landrover county v8

PostPosted: Sun Jul 26, 2009 5:44 pm    Post subject: Reply with quote

can i please request that someone add a how to for a roll cage if there is one knocking about? internal or external would be great! thanks!
__________________________________
"Just Add Lightness!"
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one2killu
Off-Road Guru


Joined: 09 Jan 2010
Odometer: 1020
Location: suffolk


1996 Suzuki Samurai

PostPosted: Tue Jun 08, 2010 4:47 pm    Post subject: Reply with quote

Suspention coil is not working ?
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Nathaniel
Difflock Royalty


Joined: 13 May 2003
Odometer: 17898
Location: North, North Yorkshire


1979 Suzuki LJ

PostPosted: Sat Jun 26, 2010 4:13 pm    Post subject: Reply with quote

I PROMISE to sort this thread out asap!

Thank you for you patience.

__________________________________
Nat

If You Open Your Mind Too Much Your Brain Will Fall Out
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Nathaniel
Difflock Royalty


Joined: 13 May 2003
Odometer: 17898
Location: North, North Yorkshire


1979 Suzuki LJ

PostPosted: Fri Oct 15, 2010 5:03 pm    Post subject: Reply with quote

Nathaniel wrote:
I PROMISE to sort this thread out asap!

Thank you for you patience.


Hve been tidying up a wee bit, Sorted some broken links, added new link for front wheel bearing change by request.

__________________________________
Nat

If You Open Your Mind Too Much Your Brain Will Fall Out
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Sabbatical
Guest








PostPosted: Mon Oct 18, 2010 1:35 pm    Post subject: Reply with quote

Links to GV and Vit FSMs no longer work... Sad
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Darrell
Off-Road Guru


Joined: 22 Aug 2007
Odometer: 1580
Location: South Oxfordshire. In the doghouse.


1987 Suzuki SJ413

PostPosted: Mon Nov 01, 2010 11:35 pm    Post subject: Reply with quote

The LJ workshop manual link is dead, but I found a new one here
http://www.suzukiinfo.com/lj/
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neil2589
Gate Opener


Joined: 16 Nov 2010
Odometer: 1
Location: 89 Bayswater Avenue, Varsity Lakes QLD 4227, Australia



PostPosted: Tue Nov 16, 2010 8:36 am    Post subject: Reply with quote

Where can I find a 1986 Samurai owners manual? Thanks for sharing the links but some are not working. Any info about it guys. Thanks..
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Twiss
Mud Obsessed


Joined: 18 Feb 2008
Odometer: 6438
Location: Birkirkara, Malta


1993 Suzuki Samurai

PostPosted: Tue Nov 16, 2010 9:53 am    Post subject: Reply with quote

Quote:
Service Manuals
Full service manual for 413:
http://www.4x4.in.th/manual_sj413


Under the "Service Manuals" section, sj413 is close enough for most things...

__________________________________
Twiss
'95 Samurai 416 16v
'92 Maruti Gypsy MG410
www.suzukiclubuk.co.uk
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Twiss
Mud Obsessed


Joined: 18 Feb 2008
Odometer: 6438
Location: Birkirkara, Malta


1993 Suzuki Samurai

PostPosted: Wed Dec 08, 2010 9:58 pm    Post subject: Reply with quote

Alternative starter motor for samurai 1600 conversion

http://forum.difflock.com/viewtopic.php?p=587710

__________________________________
Twiss
'95 Samurai 416 16v
'92 Maruti Gypsy MG410
www.suzukiclubuk.co.uk
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N.R.G97
Off-Road Guru


Joined: 09 Dec 2009
Odometer: 1501
Location: somerset.


1966 Land Rover Hybrid

PostPosted: Tue Jan 04, 2011 2:22 am    Post subject: Reply with quote

if its any use to anyone theres a really good lj site, http://www.google.co.uk/url?sa=t&source=web...n9vDjE2-HReekr_-g
this should be a link to the site, theres all info on there, from the lj10 up to the lj80, sorry if its allready been posted but ive had some really hard to find bits turn up on there at a good price, and a lot of knowledge Smile

__________________________________
landrover 2a hybrid
http://www.wellspacedout.co.uk/home
http://www.winch-it.com/index.php
http://www.profendersuspension.com/
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scholesy
Just got MTs


Joined: 26 Jun 2009
Odometer: 357
Location: lincolnshire/cambridgeshire


1988 Land Rover landrover county v8

PostPosted: Sun Oct 02, 2011 8:03 pm    Post subject: body lift Reply with quote

by the way, just thought this thread could do with some information about the commonly asked questions with vitaras, it seems they are the new popular off roader and more people are asking about things like how to body lift them, I checked in here before doing a search and didn't find anything, jus thought if anyone knows of a decent body lift faq or how to, stick it in here!
__________________________________
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Darrell
Off-Road Guru


Joined: 22 Aug 2007
Odometer: 1580
Location: South Oxfordshire. In the doghouse.


1987 Suzuki SJ413

PostPosted: Sat Mar 10, 2012 9:57 pm    Post subject: Reply with quote

(pete) wrote:
removing an sj front clip

disconnect all wiring from the headlights, indicators, horn and you will also need to disconnect the oil sender wire this can be found just forward of the exhaust and about half way down the the block

you then need to unclip the brake pipes on the drivers side inner (right hand drive) wing as there part of the main clip

the you can find all the bolts marked in red on the pic below and remove them. the arrows are the lower door hinges and hidden bolts
don't forget when you open the doors you will find a single bolt on both sides this is the hidden bolt... removing the doors to get to the bolt is best as you have to take off the lower door hinge anyway


Edit = just replacing the missing photo.

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rocky
Articulating


Joined: 19 Aug 2003
Odometer: 658
Location: ivybridge devon


1985 Suzuki Samurai

PostPosted: Sun Mar 11, 2012 1:04 pm    Post subject: Reply with quote

many thanks
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parrotveasey81
Mud Obsessed


Joined: 13 Feb 2009
Odometer: 7480
Location: bradford on avon (wiltshire)



PostPosted: Mon Apr 09, 2012 5:45 pm    Post subject: Reply with quote

vitara body panels
http://www.autoblechteile.de/index.php?cPath=41...0oua600cgdkj34om5

__________________________________
http://www.bloodredoffroad.com/
Angry parrot fabrications,check me out on Facebook
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Ragz2009
Winch Assistant


Joined: 01 Jul 2009
Odometer: 63
Location: Ferndown (Dorset)



PostPosted: Sat Jul 21, 2012 12:12 pm    Post subject: Reply with quote

Body Lift How to link not working, also the fitting a vit rad to an sj Sad Both of witch i want to do asap Sad
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ack
Gate Opener


Joined: 27 Nov 2006
Odometer: 39
Location: Independence, MO USA



PostPosted: Mon Apr 04, 2016 6:43 pm    Post subject: Looking for stuff? Ack's FAQ probably has it... Reply with quote

Sorry to have not been on here for a while...

Many of the dead links found in this forum have replacement sources at Ack's FAQ (http://www.acksfaq.com).

I am sorry to report that Suzukiinfo.com is no longer with us. Some of their documents can be found at rhinoman.org and lj10.com.

Later this fall, I will be in Australia - the location of Suzukiinfo.com - and hope to obtain a copy of most of the pdf files that were on the site. If I am successful, you should be able to access them via the search engine at acksfaq.com sometime in late November, 2016.

I hope that this helps!

__________________________________
Ack

http://www.acksfaq.com
FAQ Update: over 800 Searchable Zukin' links & info. '88 Samurai, '88 Samurai Tintop Diesel Project, '14 Ford Transit Connect XLT wagon
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plugspanner
Just got MTs


Joined: 24 Dec 2009
Odometer: 194
Location: somerset



PostPosted: Sat Apr 23, 2016 4:52 pm    Post subject: Reply with quote

all the links seem to be broken
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