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404 BUGGY PROJECT ADVICE

 
 
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landcruiserhj60
Gate Opener


Joined: 23 Feb 2010
Odometer: 17




PostPosted: Mon Mar 29, 2010 10:38 am    Post subject: 404 BUGGY PROJECT ADVICE Reply with quote

Hello all, first post so go easy............

I have two pairs of 404 axles and have just purchased the pinion conversion kit from TCF engineering. Plan is to carfeully blast the main body of the axle down, strip the hubs and UJS, new seals and anything else that needs replacing.

I also have a mint 404 chassis that I plan on cutting down by 14" to take it down to 100" then transplant a 6.5l GMC TD with auto box into the chassis. 4 link suspension (coilovers if I can afford them).

Do I stick with drums or but the disc conversion (I see the discs as an investment)?

Do I go for 4 wheel steer using the two front axles I have? and what would be involved diff wise? The plan was to have hydraulic ram steering through an orbital valve. I would need a hydraulic pump for the winch anyway.
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minimog
Off-Road Guru


Joined: 25 Nov 2004
Odometer: 1700




PostPosted: Mon Mar 29, 2010 11:52 am    Post subject: Reply with quote

welcome to the group
it sounds like a good plan
as regards the brakes the drums work if adjusted correctly but the discs are a far better idea as regards matenece and reliability
4ws once you have done it you wont look back even though its quite a complex to get the ram to work (self centralise)

__________________________________
WHAT YOUR ASKED WHEN YOU OWN A MOG
"why have you put a merc star on that"
UNIMOG MOTTO
"IF IT CARNT BE FIXED WITH A BIG HAMMER"
IT MUST BE AN ELECTRICAL FAULT"
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normalbloke
Articulating


Joined: 29 Aug 2007
Odometer: 633




PostPosted: Mon Mar 29, 2010 12:19 pm    Post subject: Reply with quote

I hear the cost of UJ kits can be eye watering!
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landcruiserhj60
Gate Opener


Joined: 23 Feb 2010
Odometer: 17




PostPosted: Mon Mar 29, 2010 1:12 pm    Post subject: Reply with quote

The mog I picked up was a Nato one. Amazed at the condition, it is perfect for a 1959. It is a real shame to have to get rid of the torque tubes. I am looking forward to an auto box. Does anyone know where I can get a PDF manual for the 404 or more specifically the axles. There is one on eBay but I dont want to spend £95!!
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dxmedia
Mud Obsessed


Joined: 10 Dec 2008
Odometer: 2185




PostPosted: Mon Mar 29, 2010 5:27 pm    Post subject: Reply with quote

http://www.nomad4x4.com/pdf/unimog_404_manual.pdf


It's 90mb and covery everything.
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sammyb
Gate Opener


Joined: 01 Nov 2009
Odometer: 8
Location: europe



PostPosted: Mon Mar 29, 2010 7:57 pm    Post subject: Reply with quote

I don't think they got it normalbloke and I feel I should tell before someone wastes to much dollars even though I don't really like mog muder's.

Basically 404 axels are the weakest of all mogs and can't handle either the HP or high speeds of a V8 not even axels from a u1300 handles it without a trip to the Hellgeth brothers
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dxmedia
Mud Obsessed


Joined: 10 Dec 2008
Odometer: 2185




PostPosted: Mon Mar 29, 2010 8:42 pm    Post subject: Reply with quote

And I thought that the megamog was a small block through a np205 onto a stock 404 chassis and twin rear axles? Appeared to do ok?
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landcruiserhj60
Gate Opener


Joined: 23 Feb 2010
Odometer: 17




PostPosted: Tue Mar 30, 2010 9:47 am    Post subject: Reply with quote

I was going to go down the small block route. The only down sides being:

Fuel economy (arguable when its goign to be used once every fortnight)

Ability to run at ridiculous angles on a carb (dont really want to get into injection)

Ability so survive water

Upsides being:

sound Smile

Stupid amounts of power

Ability to put an NP205 straight onto a standard TH400 which would be dirt cheap and very very strong.

I can pick a very low mileage 6.5 turbo with auto box and transfer box for £500 so financially at the moment its what I am steering towards.

My main concern at the moment is getting the suspension chassis and axles fabricated up that should keep me going for a few months!

Will post some pics when the pinion kits arrive........
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normalbloke
Articulating


Joined: 29 Aug 2007
Odometer: 633




PostPosted: Tue Mar 30, 2010 10:57 am    Post subject: Reply with quote

sammyb wrote:
I don't think they got it normalbloke and I feel I should tell before someone wastes to much dollars even though I don't really like mog muder's.

Basically 404 axels are the weakest of all mogs and can't handle either the HP or high speeds of a V8 not even axels from a u1300 handles it without a trip to the Hellgeth brothers

I was not referring to axle strength.I have no opinion of the 404 axles apart from binning the drums.I was referring to the cost of the parts required to rebuild the UJs.
I know there has been talk of near on £1k to do both sides in parts.That was for the larger SBU mogs,so fingers crossed for you that the 404 is not as steep.
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landcruiserhj60
Gate Opener


Joined: 23 Feb 2010
Odometer: 17




PostPosted: Tue Mar 30, 2010 11:23 am    Post subject: Reply with quote

sammyb wrote:
I don't think they got it normalbloke and I feel I should tell before someone wastes to much dollars even though I don't really like mog muder's.

Basically 404 axels are the weakest of all mogs and can't handle either the HP or high speeds of a V8 not even axels from a u1300 handles it without a trip to the Hellgeth brothers



I think in America you have a much wider choice of axles, transfer boxes, gearboxes and engines. Shipping them to the UK is not really a financial option for me. I also think in America your terrain is either rocks/desert or mud on a massive scale.

We run in woodlands / quarries

The 404's are like you say basically the smallest of mog axles and are not suited to the speeds required for 'mudding' (60mph plus).

In the UK the standard rover v8 3.5 is considered 'powerfull' (150bhp i think?). In US a 400bhp small block seems to be the starting point.

Lets not forget the standard 404 with its narrow tyres and <90hp 2.2l petrol is a very capable vehicle!

I have a Landcruiser HJ60 4.0 D sat here (on ebay actually). I would love to keep the axles engine and box but need the money and space to get on with the mog buggy project!
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agrimog
Winch Assistant


Joined: 02 Mar 2010
Odometer: 65
Location: in the middle of some forest in sw scotlandlaughing at al the stuck lr's



PostPosted: Tue Mar 30, 2010 3:42 pm    Post subject: Reply with quote

some people here dont seem to grasp the concept you are trying to achieve, the gmc 6.5 td is not a powerfull, as in high horsepower output, but what it does have is a high torque output at very low rpm,using the right th400 box and a np205/208 is the power train found in the first mod of the humvee's. this coupled to the portal axles and reduction gearing at the hubs will provide a very capable setup, its never going to be the fastest kid on the block, but with the right tyre selection, it'll crawl just about anywhere, just remember its not the constant applied torqe that breaks things, but the sudden jolts and bangs this is why you see so many breaks among the big petrol engined american rockcrawlers, steel shafts dont like sudden on/off applications of power, a good search on the web will locate most of your gmc bits, withams are currently holding a good selection of rolling chassis with the said combination good luck with your project whitchever way you go, any non l/r is always a good start Laughing
__________________________________
when in doudt,gie it a clout,bigger the doubt,bigger the clout
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landcruiserhj60
Gate Opener


Joined: 23 Feb 2010
Odometer: 17




PostPosted: Tue Mar 30, 2010 5:20 pm    Post subject: Reply with quote

LOL anything non LR............................You have seen the same GMC taverns as me then!!!! I bid on the online auction and was the under bidder at £675. Aparently a tad over £750 will buy one in the tender. I figured there will be a set of 4x4 axles (dana in theory) plenty of weight in the chassis should return me a bit of scrap, sell the axles. Auto gmc 6.5 for £500 ish. Red diesel is a big saving. Like you say 6.5gmc enough torque to pull a house down and a nice auto box is a must for me.
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minimog
Off-Road Guru


Joined: 25 Nov 2004
Odometer: 1700




PostPosted: Tue Mar 30, 2010 5:25 pm    Post subject: Reply with quote

sammyb can you tell me how you came to that conclusion
funny theres quite a few mog buggys running big hp v8 engine with well oversized tyre and the major prob is with airborne antics and comming down with the wheels spinning or hard on a portal box on a roll
as you say it might be the weekest in a mog line up but its still 3 times stronger than most built up dana 60's the weekest link in the 404 is the gearbox which runs on bushies rather than bearings and they realy dont like hp high reving engines

__________________________________
WHAT YOUR ASKED WHEN YOU OWN A MOG
"why have you put a merc star on that"
UNIMOG MOTTO
"IF IT CARNT BE FIXED WITH A BIG HAMMER"
IT MUST BE AN ELECTRICAL FAULT"
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dxmedia
Mud Obsessed


Joined: 10 Dec 2008
Odometer: 2185




PostPosted: Tue Mar 30, 2010 7:38 pm    Post subject: Reply with quote

We've all seen it a hundred times.


Link
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minimog
Off-Road Guru


Joined: 25 Nov 2004
Odometer: 1700




PostPosted: Wed Mar 31, 2010 8:51 am    Post subject: Reply with quote

lol love that vid oh and look reer wheel steer lasted more than one outing
dont look so week to me

__________________________________
WHAT YOUR ASKED WHEN YOU OWN A MOG
"why have you put a merc star on that"
UNIMOG MOTTO
"IF IT CARNT BE FIXED WITH A BIG HAMMER"
IT MUST BE AN ELECTRICAL FAULT"
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